Classification and Technical Overview of Tomato Processed Products
I. Primary Processed Categories
Concentrated Tomato Products
Tomato Sauce (28-30° Brix): Produced using four-effect evaporation concentration technology.
Tomato Paste (36-38° Brix): Requires an aseptic filling system for packaging.
Liquid Products
NFC Tomato Juice: Made through a cold crushing process that helps preserve vitamin C.
Fermented Tomato Beverages: Created through fermentation with lactic acid bacteria.
Overview of Tomato Product Production Line and Its Applications
An examination of the various types and characteristics of primary tomato products, highlighting the production processes and their specific applications.
- Tomato Paste
- Ketchup
- Sauce
- Juice
The production line covers the complete process, starting from cleaning and sorting raw materials to concentration and sterilization. Key equipment includes:
Aseptic Filling System: Ensures the long-term preservation of tomato paste.
Evaporation and Concentration Equipment: Increases the tomato solids content to over 28%.
Pasteurization Unit: Extends shelf life while retaining flavor.
Diversification in Applications
In addition to traditional catering, tomato products are utilized in a variety of applications, including ready-to-eat meals, snacks, and functional beverages, addressing the diverse needs of the modern food industry.
These tomato-based products are packaged in different formats to meet market preferences and consumer demands. Packaging options include:
Cans: For extended shelf life and easy storage.
Sachets and Stand-Up Pouches: Ideal for individual servings or on-the-go consumption.
Glass Bottles, Plastic Bottles, and Gable Tops: Available in various sizes for user convenience.
These packaging solutions are designed to maintain product freshness, flavor, and convenience, allowing consumers to fully enjoy the products.
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
- Technical consultation
- Customized proposal design
- Equipment manufacturing
- Installation commissioning and training at the site
- 1- year after-sales guarantee
- Life-long service
- Package design & Purchasing
Main parameters of tomato production line
| Product name: | One-stop solution for tomato processing line |
| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
| Raw material: | Fresh tomato, tomato paste |
| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final product Brix: | 28%~30%, 36%~38% |
| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz |
| (adjustable to client's country standard) |
| Advantages: | Energy-saving, high efficiency, water-saving |
Flowchart of tomato paste/ sauce or ketchup processing
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for tomato project
Shanghai Gofun machinery company offers all kinds of the tomato processing line.
The raw materials used in the tomato processing line can include fresh tomatoes, tomato paste, and more. The final products that can be obtained from the processing line include tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomatoes, and more.
The end products are packaged in various forms, including aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, gable tops, and more.
After-Sales Service
1.debugging equipment
2.Oversea technical support
3.Oversea equipment maintenance
4.English speaking engineers available to provide technical support
Our Services for tomato processing plant
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
Product Tags:
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Custom Tomato Processing Line for Paste Sauce Juice Production Images
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